Variomatic kit Polaris ATV
54,54 € 54,54 €
incl. 20% VAT plus shipping costs
JAY PARTS Variomatic kit Polaris ATV
Your vehicle drives by itself or is difficult to switch not?
JAY PARTS has the solution with the VARIOMATIC KIT for Polaris ATV´s with the 550 / 850 / 1000 ccm engine.
- 100% Made in Germany
- 7075 aluminum
- special POM mixture prevents “slipstick effect”
- successfully tested in 8 vehicles / 9000 km & 2 vehicles/racing use
Availability : in stock
In stock (can be backordered)
JAY PARTS Variomatic kit Polaris ATV
for all Polaris ATV´s with 550 / 850 / 1000 ccm engine
The standard built-in Teflon wear plate pops out and causes your vehicle to go heavy to no longer shift and the ATV slowly drives by itself.
The phenomenon has occurred in the 1000cc ATV engines, in the 850 cc models was only the wear within 2000-3000 km but rarely was noticed, since no abrupt misconduct was felt!
Jay Parts has the solution for this with the Variomatic kit - 7075 aluminum and a special POM mixture which affects the "slipstick effect". Thus, we have developed a very low-wear construction.
The kit has been successfully tested in 8 vehicles for 900km in all applications! Also it was tested by 2 vehicles in racing use!
WORKS WITH THE FOLLOWING MODELS
Polaris Scrambler 850/1000 2013 - 2018
Polaris Sportsman 550/850/1000 2011 - 2016
Polaris Sportsman Touring 850/1000 2011 - 2017
Assembly instructions
Variomatic kit Polaris ATV
To install the variomatic kit, you have to remove the variomatik cover. ATTENTION the exhaust can be still hot!
If you have the option of a compressor, be sure to clean the upper and lower clutch.
ATTENTION: It is a very dusty affair!
This is what a defective Teflon disc looks like. You can feel it when driving and the shifting is very difficult and/or the vehicle drives by itself in standing if engine is on.
The Jay Parts variomatic kit replaces the original discs, as shown in the photo!
To open the screw in the middle oft he upper variomatic, you need a ring spanner or a ratchet in size 15 (turn tot he left to open). You can use the hook wrench oft he vehicle tool kit to fix the clutch. If you use a srewdriver, be careful about scratch or damage something.
When pulling out the screw, make absolutely sure that you have all the washers on the screw. Keep in mind that there were also models where the belt alignment was also set with 4 discs.
When installing the variomatic kit, make sure that the sliding surface oft he variomatik – where the kit rests – is not damaged and free of grease.
If you have a model with 4 small discs, please attach one disc tot he variomatic kit (crossed picture is with 3 discs) on the side of the POM 5 disc (black) to optimize the belt alignment.
When tightening the upper variator, thighten the central screw (15 mm ring spanner or ratchet) with 65 NM (originally we use blue screw lock)
HOW DO I DETERMINE THE CORRECT BELT ALIGNMENT?
If the upper variomatic does not rotate with the lower while the engine is running.
HOW DO I ADJUST THE BELT ALIGNMENT?
The small pulleys are used to distance the upper variator so that the belt runs freely (belt alignment). Depending on the wear of the variator and belt, you may need several pulleys.
HOW DO I CONTROL THIS?
Hold the lid oft he variomatic box on the variomatic and look into the ventilation openeing with the engine running to see if the upper variomatic is rotating in N or P gear. ATTENTION: the air pressure can shoot dirt out. DO NOT reach into the engine while it is running or insert objects into the vent.
If everything is OK, replace the variomatic cover. WARNING: the exhaust can still be hot!
RECOMMENDATION
We recoomend the dies to be mounted by the JAY PARTS FLAGSHIPSTORE PARTNERS as the worker’s employees are well trained to take your treasures!
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Info
Manufacturer information
MANUFACTURER
JAY PARTS GmbH
Lothringenstrasse 6/20, AT-4501 Neuhofen an der Krems, Austria
info[at]jay-parts.com
Einbau war mit der Montageanleitung relativ einfach.
Ich bin sehr zufrieden, da das Problem des alleinigen Losfahrens damit wirklich der Vergangenheit angehört!
Lieferung in Time!!!
Es ist wirklich nur zu empfehlen!??
Weiter so??